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Clopay Torsion Spring Replacement: The Bastrop Owner’s Guide
We stock Clopay-compatible torsion springs on our trucks and install replacements in Bastrop for $180-$340, most jobs done same day. That’s the installed price - spring, labor, and balancing the door before we leave. Most Bastrop homeowners find out the hard way, with a bang in the middle of the night that shakes the whole house like somebody dropped a transmission on the roof.
A Clopay door rides on two torsion springs wound tight above the header. When one lets go, the door doesn’t just sag - the remaining spring is now holding twice the weight it was built for, and it’ll fail soon after. That’s why we always replace both springs together, even when only one snapped. You don’t put one new tire on a truck and call it balanced.
Key Takeaways:
- Installed Clopay torsion spring replacement in Bastrop runs $180-$340
- We replace both springs, not just the broken one - it’s a matched set
- Same-day availability in most cases, and we carry the common Clopay sizes on the truck
- The 90-Day Done Right Promise covers every spring job in writing
Which Clopay Models This Applies To
Clopay puts torsion springs on most of their residential doors made in the last 25 years: the Classic, Gallery, Coachman, Reserve, and premium lines like the Avante and Bridgeport series. If your door has a solid steel rod running across the header with springs wound around it, you’ve got a torsion setup. If you have long skinny springs stretching along the horizontal tracks instead, that’s an extension spring system - different animal, different fix.
The gotcha with Clopay specifically is that their spring sizing isn’t universal across door weights. A spring from a single-car Classic door won’t carry a double-wide Coachman, even if it looks close enough to bolt on. The wire diameter, inside diameter, and length all have to match the door’s actual weight and height, or the spring winds up either too weak to lift the door or strong enough to yank cables out of their drums. We get the door’s exact specs off the sticker on the edge panel, then match the spring to that number - not to whatever the parts store had in a bin.
One more thing worth knowing: Clopay’s OEM springs are solid quality, no argument there. But a proper aftermarket spring with matching specs - same wire gauge, same coil diameter, same cycle rating - does the job every bit as well and often goes on the door faster because we already have it on the truck. We’re an independent shop; we’re not a Clopay dealer and we don’t pretend to be. What we do is match springs by spec and stand behind them with the same written promise as anything else we install.
Signs Your Clopay Torsion Spring Replacement Is Failing
- A bang from the garage in the middle of the night. That’s the spring snapping under tension. The door stays down, but the opener won’t lift it because the spring did the real lifting. This is the most common first sign, and it’s not subtle.
- The door rises only a few inches, then stops. The remaining spring - or the opener - can’t carry the dead weight alone. The spring has stretched past its cycle life and is providing maybe a third of the lift it’s rated for.
- You can see a gap in the coil. If the spring sits above the closed door with a visible split or gap where it used to be one continuous coil, it’s already snapped. You may find both halves still hanging up there, but it’s done.
- The door is heavy to lift by hand. Pull the red release cord and see if you can raise the door with one arm. You should be able to. If it feels like lifting an engine block, the spring is either dead or dying - that weight is what the spring is supposed to offset.
- The door closes too fast and slams the last foot. A tired spring can’t control the descent. That slam is hammering your panels, hinges, and header every time, and it means the spring’s tension is gone enough that balance is off.
Replacement Cost & What’s Included
In Bastrop, expect to pay $180-$340 for a full Clopay torsion spring replacement, both springs included. Where you land in that range comes down to the spring’s wire size and cycle rating - higher cycle springs cost more upfront because they’re built for more lifetime, and we’ll tell you straight which one belongs on your door. A door that’s used four times a day earns a 10,000- cycle spring without argument.
That price covers the springs, labor, winding them to spec, and rebalancing the door so the opener isn’t yanking uphill. We also check the cables and drums while we’re up there, because a broken spring usually puts a beating on both. The price on the phone is the price at the door - we quote, then we hold it. If something changes while we’re in there, we stop and tell you before turning a wrench, not after. Every spring job carries our 90-Day Done Right Promise, written on the invoice.
Bastrop pricing at a glance:
- Torsion spring replacement (pair): $180-$340
- Cable replacement: $130-$250
- Roller replacement: $110-$220
- Track realignment: $120-$240
- Opener repair: $120-$320
DIY or Call Us?
You’ve heard it before, but here’s the plain version: a torsion spring stores enough energy to fire a wrench through sheetrock. The winding rods, the set screws, the spring under load - that’s not a YouTube weekend project. It’s the one part of a garage door system I’ll tell you flat out: don’t touch it. We respect the spring, and we expect you to as well.
What you can safely do is figure out what you’re dealing with. Check the model sticker on the edge of the door panel and look at the spring above the header: can you see the wire diameter printed on the cone, or spot a gap in the coil? Snap a photo. That tells us whether we’re bringing a standard residential spring or the heavier spec a door like the Coachman needs, and whether we’ll need to account for anything else like a damaged cable. After that, call (737) 260-7243 and we’ll get you on the schedule. That part’s free.
FAQs
A standard Clopay torsion spring is rated for about 10,000 open-close cycles, which in Bastrop’s climate works out to 7-10 years for a door used three or four times a day. If your door faces the afternoon sun and the garage gets hot enough to bake paint, that heat accelerates spring fatigue at the metal level - we see springs near their end a couple years early on west-facing doors out in Tahitian Village. If you’ve owned the house for ten years and never touched the springs, plan on them being on borrowed time. Call (737) 260-7243 and we’ll tell you what’s left on yours.
No. A snapped torsion spring cannot be welded, spliced, or re-tied - the steel has failed at the structural level and the only correct fix is replacing both springs as a matched pair. Even if only one gave out, the other is the same age and has cycled the same number of times; we won’t sell you half a repair. If one spring has already gone, call us at (737) 260-7243 before the second one strands your car in the garage.
Most Clopay torsion spring replacements take 45-90 minutes on site. That covers unwinding what’s left of the old springs, pulling them off the bar, mounting the new pair, winding them to the door’s measured balance spec, and testing the door through several full cycles. If the door has cable damage or a bent bar, it runs longer - but we’ll tell you that from the curb, not after we open the van.
Yes. We carry the most common Clopay spring sizes and wire gauges on the truck, so in most Bastrop cases we’re doing the job same-visit, not ordering and coming back. Heavier custom-spec doors or oddball sizes sometimes mean a next-day run to our supplier in the county - but we’ll know that from the measurements you give us on the phone, so the quote stays honest. Call (737) 260-7243 and we’ll tell you flat out whether your door is same-day or next-morning.
Talk to Otto’s Garage Door About Your Clopay Spring
We’ve been doing garage doors in Bastrop since 2004, and Otto Reinhardt still answers the phone most hours of the day. Tell me what it’s doing and I’ll tell you what it needs - no guesswork, no runaround. You’ll get a straight quote on the call, we’ll hold it at the door, and the replacement is covered by the 90-Day Done Right Promise in writing. If you’ve got a written estimate from somebody else, bring it - we’ll give you a free second opinion, no trip charge inside the county. Call (737) 260-7243 and let’s get your door opening again.
Written by Otto Reinhardt, Owner, Otto’s Garage Door - Bastrop, TX at Otto’s Garage Door, serving Bastrop and nearby areas.






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